Do you know what is the role of the brain in making the body perform actions? Obviously, everyone knows that it works as a control centre of the human body, interpreting messages coming from different sensory organs and then commanding the relative department to complete the action by passing the signal to it.

That's the role of the e bike controller in moving the vehicle from point A to point B. The electric bike controller is the brain of the ride that passes signals to different components of the ride. An example of this is when you press the headlight button, it interprets the signals and turns them on according to the command.

Let's explore the role of the e-bike brain in the overall working mechanism of the ride to better understand its functionalities and choose the right 48v controller for ebike or 36v ebike controller, and so on, according to requirements.

What is An E-Bike Controller?

It is an electric component of the vehicle that usually comes with different specifications like 36v, 48v, 64v, 72v, and so on. When we are riding an electrically assisted cycle, we perform several actions in the course of the journey, from applying brakes to changing the pedal assistance level according to the speed requirements.

An e bike controller makes sure to prepare the components to perform an action on the rider's command. For example, when you put pressure on the brake lever, it sends a message to the 'brain' that brakes should be applied, and it commands the device to apply brakes in order to slow down the ride.

electric bike controller

Role of Electric Cycle Controller in Running Vehicles

Can you think of an operational body without a mind? Obviously, it is not possible for a body to operate on its own without a controlling mechanism active in it. The same is the role of an electric cycle controller in running the vehicle.

For example, you are riding at a normal speed and suddenly want to increase the acceleration to feel the thrill and rev the throttle instantly. You know, when you rev the throttle, the brain of the vehicle sends a message to the electric motor, and it increases the output, resulting in more speed as per requirements.

What Are the Main Functionalities of E Bike Controllers?

There are several functionalities of e bike controllers, from detecting errors in the circuit boards to ensuring the working of torque sensors and so on. But we'll explore the most common or important ones to understand their role in the working of electric bikes.

1. Converts Signals into Commands

The main functionality of this electrical component of a vehicle is to interpret messages coming from different elements and convert them into commands to make things work accordingly.

2. Maintains Battery Output

It monitors the acceleration speed at which the e-cycle is running and ensures the output of the battery according to the requirements, not more or less than the requirements to power the electric motor and other components of the vehicle.

3. Auto Adjusts Power Flow

This small electric device of the bike adjusts the power flow between the battery and other components that require electric power to operate, such as the electric motor, LCD, torque sensors, head and tail lights, and so on.

4. Detects System Malfunctioning

E bike speed controller ensures every part of the vehicle is operating in the right manner by frequently detecting errors in all the devices attached to it.

5. Provides Vehicle Protection

E bike controllers also provide security features by ensuring the vehicle only starts with the right immobiliser key, without which it will not move from its position. This provides the assurance to the rider that my ride is safe and no one can steal it easily. If you want extra protection, then you can consider using a bicycle lock as well.

6. Saves Battery from Overcharging & Deep Discharging

The best of the best functions of the e bike controller is that it prevents battery cells from getting overcharged by automatically cutting off the power supply and going into a deep discharging state by alarming the riders to connect the charger timely.

The important thing to remember is that it works best with the right battery connected to an e-bike.

electric cycle controller and display

Different Types of Controllers

There are mainly two types of e bike speed controllers used in the vehicles, as discussed below.

1. Brushed DC Motor Controllers

These controllers are made up of permanent magnets, a connector, and simple designs having a set of keys converting direct current into alternating current to move the vehicle from point A to point B.

2. Brushless DC Motor Controllers

Brushless DC motor controllers are mostly used in electric cycles due to their high efficiency and wide range of functions. It consists of permanent magnets and a simple design that is easy to service and repair.

This is the controller type that is distinguished by the type of motor. There are many other ways to distinguish its types. For example:

  • Based on voltage and current capacity, controllers can be divided into low voltage controllers (24V or 36V e-bike controllers), and high voltage controllers (48V, 52V, 72V electric bike controllers);
  • Based on application, electric cycle controllers can be divided into hub motor controllers and mid-drive motor controllers.

a man riding an engwe p275 pro e-bike with a mid-drive motor controller

Tips for Troubleshooting Common E Bike Controller Errors

After consulting with seasoned bikers and reading suggestions from the experts in the community, we have outlined some tips to follow for troubleshooting common e bike controller errors.

  • Ensure the power switch is completely on
  • Review loose or disconnected wiring
  • Reset the circuit breaker
  • Check the bike fuse (If your e-bike has one)
  • Inspect the throttle, either damaged or loosed in some cases
  • Check the battery cells' energy available
  • Inspect the physical damage like water drops on electric components

Top 2 Engwe's E Bike Controller Bikes

We have shortlisted the top 2 riding beasts of Engwe for you to pick the right ride connected with the smart e bike controller at budget-friendly prices. Make sure to consider both after carefully examining them and comparing them with your requirements.

1. Engwe P275 Pro with Mid-Drive Motor

Engwe P275 Pro is equipped with the Bafang 250w brushless mid-drive electric motor, producing a torque of up to 65 N.m. It comes with a gate carbon belt that is maintenance-free and a Bafang 3-level automatic gear shifter to provide swift shifting between low and high acceleration speeds.

Additionally, it comes with puncture-resistant tyres, providing you the freedom to ride anywhere on any kind of terrain. You can bring home this mid-drive e bike controller vehicle for just £1,399.00.

engwe p275 pro commuter e-bike

2. Engwe M20 with Rear Drive Motor

It comes with a dual battery support and dual suspension system, front hydraulic shock and rear air shock absorber, providing dual comfort and more distance covering capabilities to the riders. Moreover, Engwe M20 is equipped with a brushless motor producing a torque of up to 55 N.m and an easy 10° climbing degree capability as well.

You just have to spend £1,199.00 to purchase this fat tyre, Shimano 7 gears transmission system vehicle.

engwe m20 moped-style e-bike

Conclusion

The working mechanism of the e bike controller is the same whether it is connected to a brushed or brushless electric motor. You can bring home any electric bike connected with any kind of the 'brain' as discussed above, and enjoy a smooth riding experience.

You can also visit Engwe's page to choose vehicles with reliable e-bike controllers from Ananda, Bafang, or other ones according to your riding requirements.

You may also want to read:

Explore Different Bike Frame Styles to Consider for Your Ride

Everything You Need To Know About Ebike Wheel & Its Classes

What Type of Bike Gear To Carry On Your Next Trip?

A Comprehensive Guide on Bike Riding Tips and Tracks

How to Derestrict an Electric Bike While Being at Home?

November 28, 2024